NHBC Chapter 4.1–4.5 · 21 checks · proplot.co.uk
The checks a site manager should complete before the foundation inspection — trench dimensions, formation level, reinforcement, concrete spec, DPM and service entries.
21 checks · Reviewed by the ProPlot site team · How we write these guides
In short
The foundation inspection is a pre-pour visit. The inspector checks the trench depth, width and formation against the engineer's design, the ground conditions and any tree or drain influence, reinforcement and cover, plus the concrete mix and pour arrangements. It has to happen while the excavation is open and safe to view.
The foundation visit is the first key stage inspection on most plots and the one that costs the most to get wrong. Once concrete is in the ground, a shallow trench, a missed step or a reinforcement cage in the wrong place stops being a snag and becomes a breaking-out job. The inspector is looking at an open excavation, so the window to fix anything is the few hours before the wagon arrives.
In practice the visit is short. The inspector walks the trenches with the structural engineer's drawings, checks depth and width against the design, looks at the formation for soft spots, standing water and root activity, and confirms that anything cast into the pour — starter bars, holding-down straps, sleeves for services — is in the right position. On sites with trees, made ground, mining history or shrinkable clay they will pay particular attention to depth and to whether heave precautions match the design.
Use the list below as your own pre-inspection walk. Everything on it is something that gets written up as a Reportable Item somewhere in the UK most weeks. Tick it off yourself, photograph the concealed items, and the inspector's visit becomes a formality rather than a gamble.
When it happens
After excavation is complete and any reinforcement is fixed, but before concrete is placed. Most warranty providers want at least 24–48 hours' notice, and the trenches must still be open when they arrive.
Who inspects
Your warranty provider's inspector (NHBC, LABC Warranty, Premier Guarantee) and, on many sites, building control. The structural engineer may also attend where the design is piled, rafted or on made ground.
If it fails
A failed foundation visit stops the pour. Concrete already ordered is wasted, the plot loses days, and if the pour has gone ahead the remedy is usually breaking out or an engineer-designed strengthening detail — both of which need re-inspection before you can build off it.
Concealed work cannot be re-photographed later. Take these before the element is covered and file them against the plot.
A Reportable Item (RI) is a defect the inspector records against the plot. NHBC weigh each one by its Damage Potential, and the score feeds your site's Construction Quality Review. These are the ones raised most often here:
The measurable values most often argued about at the excavation & foundations visit, each traced to an openly published source. Take a tape to the ones that apply before you book.
| What | Value | Type |
|---|---|---|
| Building settlement limits on fillTotal settlement of a building foundation on engineered fill should generally not exceed 25mm over its 60-year design lifeReview the geotechnical report to confirm predicted settlement values are within acceptable limits for the proposed foundations. | 25 mm | Maximum |
| Cavity Fill Below DPCWhere partial or full fill cavity insulation is used, it should terminate at least 150mm below the lowest damp-proof course (DPC)Check that any cavity fill material, particularly concrete or insulation, finishes at least 150mm below the DPC level. | 150 mm | Minimum |
| Concrete cover to reinforcement cast against the groundReinforced foundations, ground beams and ground-bearing slabs.Check the spacers on the cage before the pour — cover cannot be corrected once concrete is in. | 75 mm cast against soil; 50 mm cast against blinding | Minimum |
| Damp-proof course height above finished ground levelExternal masonry wall, adjoining finished external levelMeasure from finished external level to the underside of the DPC at several points along each elevation, including where paths, patios and driveways are later raised. Record the lowest reading. | 150 mm | Minimum |
| Damp-proof membrane lap and sealGround-supported slab, membrane above or below the concreteCheck laps before concrete is poured or the slab is covered. Every lap should be taped or welded, and the membrane carried up and sealed into the DPC at the perimeter. | 150 mm | Minimum |
| DPC and Cavity Tray LocationsDamp-proof courses (DPCs) must be installed at the base of walls, at least 150mm above the external ground level, and linked to the damp-proof membrane (DPM) in solid floors to prevent rising dampVerify DPCs are correctly positioned at least 150mm above ground level and linked to the DPM, and that cavity trays are installed above all cavity interruptions. | 150 mm | Minimum |
| Foundation depth during cold weatherWhen construction occurs in cold weather, foundations should be at least 450mm below existing ground level, or adequate measures must be taken to prevent ground freezingCheck foundation depth relative to existing ground level, particularly during cold periods, and confirm any ground protection measures. | 450 mm | Minimum |
| Low-Level Protection for Timber Frame and SIPsFor closed panel timber frame and structural insulated panels (SIPs), the lowest timber element must be positioned at a minimum of 150mm above the finished ground levelCheck that the lowest timber members are at the correct height above finished ground level and DPCs are correctly installed beneath sole plates. | 150 mm | Minimum |
| Minimum depth of a strip foundationStrip and trench fill foundations on non-aggressive ground, subject to the ground conditions on site.Record the dug depth and the ground conditions with a photograph before the pour; the trench is the only evidence that exists. | 450 mm minimum; 750 mm or more in shrinkable clay, deeper near trees | Minimum |
| Minimum foundation depth in frost-susceptible groundTo prevent damage caused by frost heave, foundations in frost-susceptible ground must extend to a minimum depth of 450mm below the finished ground level.Measure the depth of the foundation trench from finished ground level to ensure it meets the minimum 450mm requirement in frost-susceptible areas. | 450 mm | Minimum |
| Minimum thickness of a strip foundationPlain concrete strip foundations to Approved Document A.Measure the projection each side and compare it with the poured depth before the trench is backfilled. | 150 mm, and not less than the projection beyond the wall face | Minimum |
| Minimum thickness of strip and trench fill foundationsThe thickness of a strip foundation must be equal to its projection beyond the wall face or a minimum of 150mm, whichever is greater, typically ranging from 150mm to 500mmVerify the depth and thickness of both strip and trench fill foundations meet the minimum specified requirements. | 150 mm | Minimum |
| Minimum Timber Clearance and Drainage HolesThe lowest timber components of a structure must be at least 150mm above finished ground level, or 75mm where conditions permitVerify the minimum clearance of timber from ground level and ensure that cavity drainage holes are present and clear. | 150 mm | Minimum |
| Percolation test procedure for small soakawaysThe standard percolation test for small surface water soakaways involves boring a 150mm diameter hole, filling it with 300mm of water, and recording the time taken for it to soak awayConfirm that the percolation test steps, including hole diameter, water depth, and repeat measurements, were correctly followed and documented. | 150 mm | Exact |
| Pipe support spacing and thermal movementHorizontal drainage pipes, typically 110mm diameter, require support at regular intervals, often around 900mm to 1000mm centres, or at every joint/socketConfirm that pipe supports are installed at the correct spacing along the run and that provisions for thermal movement are visible on long sections. | 110 mm | Maximum |
| Ready-mixed concrete temperature and curingReady-mixed concrete delivered to site should have a minimum temperature of 5°C, as specified in BS EN 206Verify delivery tickets show concrete temperature is at least 5°C, and check that insulation or heating is applied to new pours, especially on cold substrates. | 5 °C | Minimum |
| Timber Sole Plate Height Above GroundThe lowest timber elements of a building, such as sole plates, should be positioned a minimum of 150mm above the finished ground levelMeasure the distance from the lowest timber element to the finished ground level to ensure compliance with the minimum height requirements. | 150 mm | Minimum |
| Traditional manhole constructionTraditional manholes feature a concrete base at least 100mm thick and walls constructed from brick, blockwork, or concrete appropriate to ground conditionsVerify base thickness, wall material and thickness relative to depth and loading, and confirm benching is smooth, rounded, and has the correct fall. | 100 mm | Minimum |
| Waterproofing around retaining elementsWalls and/or floors require waterproofing where structural elements like retaining walls, buried podiums, or raised external ground levels greater than 150mm create a risk of contact with groundwaterVerify that waterproofing is correctly applied and continuous for all retaining elements, ensuring no pathways for water ingress. | 150 mm | Exact |
| Waterproofing for specific structural configurationsSpecific architectural and structural configurations, such as stairs adjacent to the building, stepped floor slabs where retained ground exceeds 150mm, or raised external ground levels, necessitate careful consideration of waterproofingEnsure that the detailed design for these specific structural configurations includes adequate and continuous waterproofing measures. | 150 mm | Exact |
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Check trench dimensions match structural engineer drawings (depth, width, steps) (NHBC 4.4)
NHBC 4.4Confirm formation level is clean, firm and free of loose material or standing water (NHBC 4.4)
NHBC 4.4Inspect step positions, depths and overlap against NHBC Chapter 4.4 guidance (NHBC 4.4)
NHBC 4.4Confirm depth allows for nearby trees, hedgerows and shrinkable clay per the site investigation (NHBC 4.2)
NHBC 4.2Check any engineered fill or compaction test certificates are available on site (NHBC 4.6)
NHBC 4.6Verify steel reinforcement placement, laps, cover and spacer positions (NHBC 4.3)
NHBC 4.3Check concrete specification (mix, slump, sulphate class) matches design requirements (BS 8500-1)
BS 8500-1Check piling mat or raft slab reinforcement layout matches engineer specification (NHBC 4.2)
NHBC 4.2Inspect ground beam dimensions, reinforcement and bearing onto pile caps (NHBC 4.2)
NHBC 4.2Confirm trench fill concrete level is within 150mm of finished ground level (or as designed) (NHBC 4.4)
NHBC 4.4Check foundation bolts / starter bars / holding-down straps positioned per design (NHBC 4.4)
NHBC 4.4Confirm radon barrier / DPM installed correctly with sealed laps and no punctures (BR 211)
BR 211Inspect DPM overlaps are correctly taped and dressed up inner leaf to meet floor DPC (NHBC 5.1)
NHBC 5.1Verify cavity tray / DPC at base of cavity is correctly positioned and lapped (NHBC 5.1)
NHBC 5.1Check substructure blockwork mortar joints are full, perpends filled and coursing level (NHBC 6.1)
NHBC 6.1Confirm weep holes are present at base of external leaf above DPC (NHBC 6.1)
NHBC 6.1Confirm any retaining wall design and waterproofing matches structural engineer details (BS 8102)
BS 8102Verify drainage pipes passing through foundations are correctly sleeved with flexible joints (AD H)
AD HVerify service entries (gas, electric, water) are sleeved and sealed through foundation walls (NHBC 8.1)
NHBC 8.1Verify ground levels and falls away from the building for surface water drainage (AD C)
AD CConfirm building control / warranty provider sign-off of excavation before concrete pour (NHBC 1.4)
NHBC 1.4None of this is on the inspector's list. It is what stops the excavation collapsing, the concrete being wasted and the next trade standing about. No inspector will fail the visit on these — they are the difference between a plot that passes and a plot that hands over clean.
Keep the excavation clean and the spoil back from the edge
Loose spoil piled at the edge surcharges the trench, causes collapse and drops soil into the pour, which is a genuinely weak foundation.
When: From the moment the machine starts, not the morning of the visit.
Cover open trenches overnight and in rain
A soaked or frozen bottom has to be dug out and re-inspected. A sheet and a couple of boards is a fraction of the cost of a return visit.
When: End of every shift until the pour.
Cap and plug every drainage or service duct left in the ground
Silt, concrete washings and rubble in a run you cannot see is a jetting job later, or a failed air test.
When: The day the pipe or duct is laid.
Mark and record service entry positions before backfill
Once it is backfilled, the incoming water, electric and telecoms positions become guesswork and the slab gets cored.
When: Photograph with a tape in shot before covering.
Protect the concrete in hot and cold weather
Green concrete that freezes or dries too fast loses strength and cracks. Sheet, cure and record the temperature.
When: First 48 hours after the pour.
Photograph the trench bottom, depth and any step details
This is the only chance. It answers the inspector's question later and it settles arguments about depth near trees.
When: Before concrete goes in.
259 inspection points that apply at the excavation & foundations stage, each written in our own words from openly published guidance, with how to check it on site and what counts as acceptable. Use the checklist above on the day and this register when you need to settle a detail.
Trench depth taken from the wrong datum
Depths are set out from a reduced level that has since been re-graded, so the trench is nominally correct and physically too shallow. Re-check against the site datum, not the surrounding ground.
High Damage Potential — structural, and expensive to remedy after the pour.
Water and slurry left in the bottom
Overnight rain fills the trench and the pour goes ahead on a softened formation. Pump out and remove the softened material rather than displacing it with concrete.
High — affects the whole plot and usually needs an engineer’s remedy.
Steps too long or too short
Step overlap not matching the guidance is one of the most-raised foundation RIs. Set steps out on the drawing, not by eye in the excavation.
Medium — recorded as an RI and re-checked at the next visit.
Sleeves and starter bars added after the pour
Drilling and grouting after the event needs an engineer's sign-off. Mark every penetration and cast-in item before the wagon arrives.
Medium — but drives durability claims years later.
ProPlot's audit tool includes these excavation & foundations checks as interactive helpers — tick items off, attach GPS-stamped photos, and share the report with your inspector in one tap. Free while in beta.
The key stage inspection sequence on a typical UK housing plot.
Drainage
20 checks →
Basement / lower ground
28 checks →
Ground Floor & Slab
19 checks →
Superstructure
22 checks →
Timber Frame Erection
21 checks →
Roof
22 checks →
Windows and External Doors
24 checks →
Insulation & Airtightness
23 checks →
First Fix
28 checks →
Fire Stopping
22 checks →
Pre-Plaster
21 checks →
Second Fix
31 checks →
External Works & Pre-Handover
23 checks →
Pre-handover
22 checks →
General Quality
20 checks →
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